2.9 Assembly These instructions are not to be viewed as assembly instructions; hints and tips are provided only for trained expert installers. Suitable clothing and personal protection must be worn for the following work. Incorrect installation and settings lead to exclusion of liability and warranty. Partly pre-assembled machines must be checked, introduced and approved by a competent person before commissioning. Machine assembly must be carried out by a qualified and competent person. 2.9.1. Securing the machine It is recommended that the machine is secured to the floor at the four points provided using M10 anchor screws and the corresponding dowels. Drill holes, observing the necessary drill depth A and drill diameter of the dowel manufacturer Clean out the inside of the holes Insert the anchor bolts into the holes until they have reached an appropriate depth. Tighten the nuts to the torque specified by the manufacturer Clamping thickness B varies depending on the floor covering 2.10 Completion of Work Before commissioning, check all fastening screws, electrical, pneumatic and hydraulic lines and, if necessary, tighten these. Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, All rights reserved / Misprints and technical changes reserved / As of: 2021-10 Manufacturer ATH-Heinl GmbH & CO.KG - 21 -
3.0 OPERATION 3.1 Operating Instructions Company: Place of work: Operation: Operating Instructions for Tyre Servicing Date: Signature: Risks to People and the Environment • Noise danger • Danger of being caught on machine • Danger due to uncontrolled moving parts • Danger from charged dust in the brake system Protective Measures and Rules of Conduct • Wear close-fitting clothes • Do not wear a watch, rings, chains or similar jewellery when working • Wear ear protection and safety goggles. • Longer hair should be secured by a hair net or other measure • Only use impact wrenches that don’t blow air on the wheel rim. • Clean wheels and tyres only when wet to avoid dust build-up; if possible, use wheel washing systems. • Remove dust on the brake drums with an extraction bell with suitable industrial vacuum cleaners. Use category U equipment for asbestos-free dusts and category K1 for asbestos-containing dusts. (Observe current GUV regulations) • Damaged tyres must not be used. • When inflating the tyre, set up a guard to catch any flying parts. Keep people out of the danger area. • Tyre filling must be monitored and the maximum permissible assembly air pressures must not be exceeded. • Only operate motor-driven wheel balancers with a protective hood. • For large wheels of trucks and self-driving machines: - On machines with vertical wheels, work with heavy tyres (for example, EM tyres) must be carried out by two people. - For tyres with a diameter >1.4 m or a weight >200 kg, fall-protection devices must be used. Response to faults and hazards • Machine defects must be reported to the manufacturer immediately • Switch off the machine and secure against unauthorised restart • Damage should only be repaired by qualified personnel First Aid • Inform first aiders (see alarm/emergency plan). • Treat injuries immediately. • Enter into the accident book • Contact emergency services for serious injuries. Emergency number:__________ Ambulance service: ____________ Maintenance • Repair only by instructed and trained persons • Disconnect or secure the machine from the mains power supply for set-up, adjustment, maintenance or servicing • Clean the machine after operation is ended • Annual check of the machine by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, All rights reserved / Misprints and technical changes reserved / As of: 2021-10 Manufacturer ATH-Heinl GmbH & CO.KG - 22 -
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